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hyperMILL 2024 CAD/CAM software suite

OPEN MIND Technologies has introduced its latest hyperMILL 2024 CAD/CAM software suite, which includes a range of powerful enhancements to its core toolpath capabilities, as well as new functionality for increased NC programming efficiency in applications ranging from 2.5D machining to 5-axis milling. New and enhanced capabilities include: Optimized Deep Hole Drilling, a new algorithm for 3- and 5-axis Rest Machining, an enhanced path layout for the 3D Plane Machining cycle, better error detection, and much more.
Learn more.

One-part epoxy changes from red to clear under UV

Master Bond UV15RCL is a low-viscosity, cationic-type UV-curing system with a special color-changing feature. The red material changes to clear once exposed to UV light, indicating that there is UV light access across the adhesive material. Although this change in color from red to clear does not indicate a full cure, it does confirm that the UV light has reached the polymer. This epoxy is an excellent electrical insulator. UV15RCL adheres well to metals, glass, ceramics, and many plastics, including acrylics and polycarbonates.
Learn more.

SPIROL Press-N-Lok™ Pin for plastic housings

The Press-N-Lok™ Pin was designed to permanently retain two plastic components to each other. As the pin is inserted, the plastic backfills into the area around the two opposing barbs, resulting in maximum retention. Assembly time is quicker, and it requires lower assembly equipment costs compared to screws and adhesives -- just Press-N-Lok™!
Learn more about the new Press-N-Lok™ Pin.

Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.

3M and Ansys train engineers on simulating adhesives

Ansys and 3M have created an advanced simulation training program enabling engineers to enhance the design and sustainability of their products when using tapes and adhesives as part of the design. Simulation enables engineers to validate engineering decisions when analyzing advanced polymeric materials -- especially when bonding components made of different materials. Understand the behavior of adhesives under real-world conditions for accurate modeling and design.
Read this informative Ansys blog.

New FATH T-slotted rail components in black from AutomationDirect

Automation-Direct has added a wide assortment of black-colored FATH T-slotted hardware components to match their SureFrame black anodized T-slotted rails, including: cube connectors (2D and 3D) and angle connectors, joining plates of many types, brackets, and pivot joints. Also included are foot consoles, linear bearings in silver and black, cam lever brakes, and L-handle brakes. FATH T-slotted hardware components are easy to install, allow for numerous T-slotted structure configurations, and have a 1-year warranty against defects.
Learn more.

Weird stuff: Moon dust simulant for 3D printing

Crafted from a lunar regolith simulant, Basalt Moon Dust Filamet™ (not a typo) available from The Virtual Foundry closely mirrors the makeup of lunar regolith found in mare regions of the Moon. It enables users with standard fused filament fabrication (FFF) 3D printers to print with unparalleled realism. Try out your ideas before you go for that big space contract, or help your kid get an A on that special science project.
Learn more.

Break the mold with custom injection molding by Rogan

With 90 years of industry experience, Rogan Corporation possesses the expertise to deliver custom injection molding solutions that set businesses apart. As a low-cost, high-volume solution, injection molding is the most widely used plastics manufacturing process. Rogan processes include single-shot, two-shot, overmolding, and assembly. Elevate your parts with secondary operations: drilling and tapping, hot stamping, special finishes, punch press, gluing, painting, and more.
Learn more.

World's first current-carrying fastening technology

PEM^® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.

New interactive digital catalog from EXAIR

EXAIR's latest catalog offers readers an incredible source of innovative solutions for common industrial problems like conveying, cooling, cleaning, blowoff, drying, coating, and static buildup. This fully digital and interactive version of Catalog 35 is designed for easy browsing and added accessibility. Customers can view, download, print, and save either the full catalog or specific pages and sections. EXAIR products are designed to conserve compressed air and increase personnel safety in the process. Loaded with useful information.
Check out EXAIR's online catalog.

5 cost-saving design tips for CNC machining

Make sure your parts meet expectations the first time around. Xometry's director of application engineering, Greg Paulsen, presents five expert tips for cutting costs when designing custom CNC machined parts. This video covers corners and radii, designing for deep pockets, thread depths, thin walls, and more. Always excellent info from Paulsen at Xometry.
View the video.

What can you secure with a retaining ring? 20 examples

From the watch dial on your wrist to a wind turbine, no application is too small or too big for a Smalley retaining ring to secure. Light to heavy-duty loads? Carbon steel to exotic materials? No problem. See how retaining rings are used in slip clutches, bike locks, hip replacements, and even the Louvre Pyramid.
See the Smalley design applications.

Load fasteners with integrated RFID

A crane, rope, or chain may be required when something needs lifting -- plus anchoring points on the load. JW Winco offers a wide range of solutions to fasten the load securely, including: lifting eye bolts and rings (with or without rotation), eye rings with ball bearings, threaded lifting pins, shackles, lifting points for welding, and more. Some, such as the GN 581 Safety Swivel Lifting Eye Bolts, even have integrated RFID tags to clearly identify specific lifting points during wear and safety inspections and manage them digitally and without system interruption.
Learn more.

Couplings solve misalignments more precisely with targeted center designs

ALS Couplings from Miki Pulley feature a simplistic, three-piece construction and are available in three different types for more precisely handling parallel, angular, or axial misalignment applications. The key feature of this coupling design is its center element. Each of the three models has a center member that has a unique and durable material and shape. Also called a "spider," the center is designed to address and resolve the type of misalignment targeted. Ideal for unidirectional continuous movement or rapid bidirectional motion.
Learn more.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.

Researchers make nanodiamonds and graphene in a flash

Diamond may be just a phase carbon goes through when exposed to a flash of heat, but that makes it far easier to obtain.

The Rice University lab of chemist James Tour is now able to "evolve" carbon through phases that include valuable nanodiamond by tightly controlling the flash Joule heating process they developed 18 months ago.

Best of all, they can stop the process at will to get the product they want.

In the American Chemical Society journal ACS Nano, the researchers led by Tour and graduate student and lead author Weiyin Chen show that adding organic fluorine compounds and fluoride precursors to elemental carbon black turns it into several hard-to-get allotropes when flashed, including fluorinated nanodiamonds, fluorinated turbostratic graphene, and fluorinated concentric carbon.

With the flash process introduced in 2020, a strong jolt of electricity can turn carbon from just about any source into layers of pristine turbostratic graphene in less than a second. ("Turbostratic" means the layers are not strongly bound to each other, making them easier to separate in a solution.)

The new work shows it's possible to modify, or functionalize, the products at the same time. The duration of the flash, between 10 and 500 milliseconds, determines the final carbon allotrope.

The mechanism used by Rice University chemists for the phase evolution of fluorinated flash nanocarbons shows stages with longer and larger energy input. Carbon and fluorine atoms first form a diamond lattice, then graphene, and finally polyhedral concentric carbon. [Credit: Illustration by Weiyin Chen]

 

 

 

 

The difficulty lies in how to preserve the fluorine atoms, since the ultrahigh temperature causes the volatilization of all atoms other than carbon.

To overcome the problem, the team used a Teflon tube sealed with graphite spacers and high-melting-point tungsten rods, which can hold the reactant inside and avoid the loss of fluorine atoms under the ultrahigh temperature. The improved sealed tube is important, Tour said.

"In industry, there has been a long-standing use for small diamonds in cutting tools and as electrical insulators," he said. "The fluorinated version here provides a route to modifications of these structures. And there is a large demand for graphene, while the fluorinated family is newly produced here in bulk form."

Nanodiamonds are microscopic crystals -- or regions of crystals -- that display the same carbon-atom lattice that macro-scale diamonds do. When first discovered in the 1960s, they were made under heat and high pressure from detonations.

In recent years, researchers have found chemical processes to create the same lattices. A report from Rice theorist Boris Yakobson last year showed how fluorine can help make nanodiamond without high pressure, and Tour's own lab demonstrated using pulsed lasers to turn Teflon into fluorinated nanodiamond.

Nanodiamonds are highly desirable for electronics applications, as they can be doped to serve as wide-bandgap semiconductors, important components in current research by Rice and the Army Research Laboratory.

The new process simplifies the doping part, not only for nanodiamonds but also for the other allotropes. Tour said the Rice lab is exploring the use of boron, phosphorous, and nitrogen as additives as well.

At longer flash times, the researchers got nanodiamonds embedded in concentric shells of fluorinated carbon. Even longer exposure converted the diamond entirely into shells, from the outside in.

"The concentric-shelled structures have been used as lubricant additives, and this flash method might provide an inexpensive and fast route to these formations," Tour said.

An electron microscope image shows a late stage in the evolution of carbon and fluorine atoms under flash Joule heating. The carbon atoms form concentric shells around a nanodiamond core. As heating proceeds, the diamond phase is replaced by the shell. [Credit: Courtesy of the Tour Group]

 

 

 

 

Co-authors of the paper are Rice graduate students John Tianci Li, Zhe Wang, Wala Algozeeb, Emily McHugh, Kevin Wyss, Paul Advincula, Jacob Beckham and Bo Jiang, research scientist Carter Kittrell, and alumni Duy Xuan Luong and Michael Stanford. Tour is the T.T. and W.F. Chao Chair in Chemistry as well as a professor of computer science and of materials science and nanoengineering at Rice.

The Air Force Office of Scientific Research and the Department of Energy supported the research.

Source: Rice University

Published July 2021

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